Before the upgrades of block 4 it is necessary to integrate TR3 and its software with block 3F because at the moment they have flown the F-35 with partial software, which is not enough for the plane to be able to fight and the block 4 is too far away to wait for it.
Upgraded F-35s fly with partial software as DOD hunts for delivery fix
The first TR-3 F-35's initial checkout flight comes as the Joint Program Office hunts for a way to accelerate deliveries, perhaps using interim software.www.defensenews.com
We already knew that to run Block 4 of the F-35 correctly, you needed Tech Refresh 3 or TR3. We know that TR3 includes software and hardware upgrades to improve displays, memory and computer processing power, we also know that this development increases power consumption and the need for cooling.
Unfortunately the F-35 is a little short on electrical generation and cooling, which means that we are already above the initial specifications, particularly for cooling where the thermal management system takes more air than expected, which means operating the engine at excessive temperature which will wear it out prematurely. For electrical generation it is not much better since we learn that we cannot operate all the systems at the same time due to its weakness.
It must be understood that the problem is due to a bad design, itself due to a bad specification, because in order of magnitude an electric generation of a fighter is peanuts in energy compared to what is available for the propulsion. That is to say that if it was well designed the thrust would be a little weaker but so insignificant that we would not even feel it in the performance.
So they say to themselves that if we improve the performance of the reactor by changing its core (it's easy because since the development of the F-35 has dragged on, there has been technological progress in this area) and if we make a new thermal management system to a good specification we should be able to solve the problem.
But for these modifications to be fully exploited, it is necessary to improve the electrical generation, that is to say take more energy, which leads to a new gearbox, and a replacement of the electrical generator which will be part of an overall modification of the electrical power system.
Likewise, the evolution of the thermal management system (the one which draws air from the engine) will be accompanied by an evolution of the fuel thermal management system.
So the modification is:
Well, it seems that it is not cheap, according to the pifometer we are in the order of magnitude of the price of the Rafale program.
- Software upgrade
- Screens
- Memoirs
- Processors
- Reactor Core
- Gearbox
- Electric generation
- Thermal management system
- Thermal Fuel Management System
Oh yes, it will be necessary to retrofit approximately 1000 F-35s.
The TR-3 seems to be ahead of its expected 2024 schedule, so that's good news for the program.
As for electrical requirements, they have an upgrade plan, so let's see how that goes. Most of the delivered F-35s don't need this upgrade though, they will just relegate it for training or secondary missions. The USAF has taken deliveries of only some 300-odd jets. The remaining 1400+ are the ones that count.
Also, only the USAF counts, all other export customers save for Israel have to depend on them for the most difficult missions, and their jet will be the most suited for such missions. All the others will just play second fiddle. And the USAF's plan is to use 300 F-35As and 200 NGADs for such missions, so none of the delivered ones count. It's very likely these 300 F-35As will be far more advanced than all the other ones, maybe the only ones with NGAD's engine for example or at least Growth Option 2.0. So Block 4's important from that perspective.
Rafale's in the same position, only post F3R gets full F5 capabilities, the rest end up doing the other 70-80% missions.