Wings for SAAW
SAAW is a square cross-sectional, 125 kg class smart anti airfield weapon, having a length of 1.8 m, and is meant to destroy the adversaries’ targets such as airstrips, hangers, and other installations using warhead being droped from the aircraft. To ensure the safety of parent aircraft carrying the store, it is required to be released from the far-off distance from the target.
Moreover, the store being an unpropelled one, it needs to cover a downrange (distance of target from aircraft at release) of up to 100 km after drop from aircraft at around 10-11 km altitude. This is achieved by incorporating a camber airfoil wing. The wing assembly is required to provide necessary lift to the store and ensure that store glides towards its intended target like a glider.
Moreover, as the store is a light weight system and majority of the weight belongs to the warhead in order to increase its kill–power (more than 70 % of total weight), it is imperative for other systems be light weight. The weight of the wing has been reduced by more than 45 per cent (from 3.3kg per metallic wing to 1.75 kg per composite wing) by converting it into a composite wing instead of existing solid metallic wing to realise a light weight smart weapon.
SAAW wing has been realised by the RFI process. The total wing weight of 1.645 kg is achieved with a contour tolerance of 0.4 mm and high surface finish of ~ 1 μ Ra value. Structural and vibration testing of the wings are in progress.