The first project using integrated construction is the ongoing construction of seven ships of the Nilgiri class stealth frigates. The technique has since being extended to make other ships. Four of the Nilgiri class warships are under construction at Mazagon Dock Shipbuilders (MDL), Mumbai, and three at the Garden Reach Shipbuilders & Engineers (GRSE), Kolkata. Both the shipbuilders are public sector enterprises under the MoD.
The Nilgiri class is a massively upgraded derivative of the Shivalik class frigates — three of these were commissioned into the Navy between 2010 and 2012. The build period of Shivalik class — from keel-laying, then launch at sea and finally to commissioning — was almost nine years for each of them.
The Shivalik class is seen as a turning point in ship-making as India started using its own steel, the DMR 249A. From then onwards, warships use the same steel. Before the DMR 249A, India had been importing steel from Russia. Now SAIL, Jindal and Essar make it.
In contrast to the Shivalik class, the first of the Nilgiri class — from keel-laying to commissioning — is expected to take about six years and six months and is targeted for commissioning in mid-2024. An official said, “As the design parameters and manufacturing process have settled down, the time taken for each ship is getting compressed.” The last four of the Nilgiri class ships are scheduled to take just about five years to make — from keel-laying to commissioning. Six of the Nilgiri class warships have been launched at sea. The Nilgiri and the Himgiri were launched in 2019 and 2020, respectively. Four warships — Udaygiri, Dunagiri, Taragiri and Vindhyagiri — have been launched at sea in the past 15 months. And the seventh and last ship, Mahendragiri, is set for launch in September — meaning five launches in just about 16 months. Six ships of the Nilgiri class are scheduled to be commissioned between 2025 and 2027.
Commodore PR Hari (retd), Chairman and Managing Director of GRSE, says, “We estimate a reduction in build period in the construction of the Nilgiri class. Reduction in manhours has been aided by the adoption of new technologies, improving efficiency.”